Mainstream is developing the Mantis Eye™, a customizable machine vision system for automated, continuous monitoring of thin films and membranes. The patent-pending optical design provides simultaneous film thickness mapping and defect detection. It samples the full web width in real-time (100% inspection) and can be used on coating lines as well as other web converting equipment. The guiding principle of our product design is to provide the finest defect and thickness resolution with reasonably priced camera hardware. The idea is to provide a better value product as opposed to the brute force method of expensive cameras that bog down systems with huge images and data management issues.
Custom solutions are available for a wide range of applications. We will perform an initial assessment of your material to tailor the Mantis Eye to your needs. Contact sales@mainstream-engr.com for details. Specifications for our Mantis Eye™ system are shown below and additional information can be found in the linked tabs below.
Applications | Clear to near-opaque webs |
Measurement principle | Transmission polarimetry |
Web Width | 24 in per camera head |
Camera working distance | 18 in (66° AOV) |
Web Speed | Tested up to 550 ft/min |
Frame rate | 12+ frames/sec |
Defect limit of detection | 25 micron |
Thickness resolution | 1 micron |
Ambient lighting | Compatible with normal room lights without shielding |
Environmental | 0-55 °C, fanless design |
Power | 120 VAC / 60 Hz |
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2016 AIChE Abstract
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Contact sales@mainstream-engr.com for details.